Get in Touch

Course Outline

Introduction to 5S

  • Tracing the lineage from Henry Ford’s CANDO to the Toyota Production System.
  • Recognizing 5S as the foundational step in Lean and continuous improvement.
  • Exploring modern applications in manufacturing, offices, and digital workplaces.

Identifying Waste and Organizing the Workplace

  • Understanding the eight wastes in Lean methodology.
  • Analyzing how waste arises and its hidden costs.
  • Connecting 5S to safety, quality, and customer satisfaction.

The 5S Steps

  • Sort: Techniques for red-tagging, eliminating clutter, and practical exercises.
  • Set in Order: Visual management, labeling, and digital organization.
  • Shine: Cleaning as inspection and preventive maintenance.
  • Standardize: Establishing visual standards, SOPs, and digital templates.
  • Sustain: Building habits, conducting audits, and the role of leadership.

Beyond 5S: Safety and Sustainability

  • The sixth S – Safety: Reducing accidents and risks.
  • The seventh S – Sustainability: Embedding green practices.
  • Integrating 5S into ESG and compliance frameworks.

Tools and Techniques

  • Utilizing checklists, audits, and scorecards.
  • Implementing 5S in digital and hybrid workplaces.
  • Leveraging technology support: mobile apps and digital dashboards.

Implementation and Success Factors

  • Developing a 5S battle plan.
  • Identifying critical success factors for long-term adoption.
  • Managing change and securing leadership buy-in.

Practical Exercises and Case Studies

  • Hands-on simulations for each S.
  • Real-world examples from manufacturing, services, and office contexts.
  • Group exercise: Designing a 5S implementation roadmap.

Summary and Next Steps

Requirements

  • There are no specific prerequisites for attending this course.

Target Audience

  • Lean and change champions.
  • Operational leaders and managers.
  • Professionals working in manufacturing, services, and office settings.
 7 Hours

Number of participants


Price per participant

Testimonials (2)

Upcoming Courses

Related Categories